Mobile Business Vehicles
Food Trucks Repair
The short answer
Food trucks combine cooking heat, grease, water, propane, and a generator inside a box that also has to survive freeway travel. Floor and lower wall corrosion, exhaust hood penetration leaks, serving window failure, and generator mount fatigue are the pattern. We repair the box, structure, and systems in Yorba Linda.
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What we see on food trucks
A food truck is the most chemically hostile interior environment we work on. Cooking grease aerosolizes and lands on every surface, water is used constantly, cleaning chemistry is aggressive, and the whole thing then gets driven on the freeway where it flexes. Grease works into the floor seams, into the wall panel joints behind the equipment, and under the stainless. Then water sits on top of it. The result on a truck older than about four years is almost always the same, which is a soft floor at the equipment line and corrosion in the lower wall structure that nobody can see because there is a stainless panel over it.
The roof is the other problem. An exhaust hood penetration is a large opening through a roof, cut by a builder rather than a manufacturer, sealed with something that has to survive both the heat of the hood and the Southern California sun on the outside. Those seals fail. Add a generator exhaust penetration, a refrigeration condenser, and roof vents and you have four or five failure points on a roof that also flexes. Owners find it during the first December storm, and the water lands on electrical or on food prep surfaces, which is a shutdown rather than an inconvenience.
Structurally, the generator is the thing to watch. It is a heavy vibrating mass mounted to a body panel or a frame extension, running for eight to twelve hours at every event, and it works its mounting continuously. On trucks that work the Orange County event circuit, brewery lots, and film production catering across the LA basin, generator run hours climb fast. We repair floors, walls, roof penetrations, serving windows, and equipment and generator mounting, all in-shop at Yorba Linda at $210 per hour for body and $260 per hour for electrical work.
Location: All work is performed at our Yorba Linda facility. We do not offer mobile, roadside, or fleet route service.
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What makes this vehicle different
- Interior environment combining cooking grease, water, and aggressive cleaning chemistry
- Large builder-cut roof penetrations for exhaust hood, generator exhaust, and refrigeration
- Heavy vibrating generator mounted to body or frame structure and run for full event days
- Serving window and its frame as a large opening in a structural sidewall
- Equipment loads concentrated along one wall, unbalancing the body and loading the floor
- Propane storage requiring careful clearance planning around any hot work
- Freeway travel between events flexing a box full of rigidly mounted heavy equipment
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What actually fails, and why
Floor and lower wall corrosion at the equipment line
Grease works into floor and wall seams behind the stainless, then water sits on it. The structure corrodes under a panel nobody removes, and it presents as a soft floor at the equipment line long after the metal underneath has gone.
Exhaust hood roof penetration leaks
A large builder-cut opening sealed against both hood heat inside and full sun outside. The sealant hardens and separates at the substrate, and the first winter storm puts water onto electrical or prep surfaces, which is a shutdown not a drip.
Generator mount fatigue and panel cracking
A heavy vibrating mass run for eight to twelve hours at every event works its mounting continuously. Fasteners elongate, isolators fail, and the body panel or frame extension the generator is mounted to cracks at the mounting flange.
Serving window frame distortion and seal failure
The serving window is a large opening in a sidewall that is carrying load and flexing. The frame goes out of square, the window binds or stops latching, and the seal around it lets water into the wall cavity behind the counter.
Step and threshold wear at the entry door
Staff enter and exit constantly during a shift, often carrying product, on a step that is also getting wet and greasy. Treads polish, mounting loosens, and the threshold structure below it takes the load until it deflects.
Wrap and graphics failure on the service side
The service side sits in full sun during every event while the truck is stationary for hours. Vinyl edges lift under that load, and on a business whose vehicle is its storefront, lifted graphics cost more than the repair does.
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Services we perform on food trucks
Service
Box and Cargo Body Repair, Aluminum and Composite
Box and cargo body repair rebuilds corner posts, rear frames, top rails, side skins, and floors on aluminum and composite dry van
Service
Structural Welding and Fabrication
Certified in-shop welding and fabrication on steel and aluminum structure. Covers frame repair, custom bumpers and racks, reinforc
Service
Rust Treatment and Anti-Corrosion Coating
Rust treatment mechanically removes active corrosion, converts or encapsulates the sound pitted metal that remains, and applies pr
Service
Cargo Floor and Liner Installation
Cargo floor and liner installation covers plywood and composite flooring, aluminum tread plate, wall and door liners, and spray-on
Service
Generator Service and Repair
Generator service covers scheduled maintenance, no-start and no-output diagnosis, carburetor and fuel system work, and full replac
Service
12V and 120V Electrical Diagnostics and Repair
Electrical diagnostics traces 12V DC and 120V AC faults on RVs, vans, trailers, and fleet units, including dead circuits, parasiti
Service
Fleet Graphics and Vinyl Wrap
Fleet graphics and wrap covers partial and full vinyl wraps, cut lettering, spot graphics, and removal on commercial vans, trucks,
Service
Window Installation, Side Rear and Sliding
New window installation cuts and fits side, rear, and sliding windows into van, trailer, and conversion walls with structural asse
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Questions about food trucks
Frequently asked questions
What does food truck body and floor repair cost?
Floor section replacement with corrosion treatment runs $2,500 to $9,000 depending on how far it has traveled under the equipment. Roof penetration reseal is $600 to $2,200. Serving window frame correction is $900 to $3,000. Generator mount rebuild is $800 to $2,800. Body labor is $210 per hour plus materials.
How long will my truck be out of service?
Roof reseal and window work is three to five working days. Floor replacement runs two to four weeks because equipment has to come out and go back in. For an owner operator that is real lost revenue, so we schedule it as one continuous block rather than in stages, and we book it into your slow season when we can.
My floor feels soft near the grill. How bad is that?
Usually worse than it feels. Grease and water get into the seams and corrode the structure under the stainless, so by the time it flexes underfoot, the sound metal around it is often thin too. We pull the panel and look rather than pricing from the symptom, because patching a soft spot in a floor that is going everywhere is money wasted.
Do you work on the cooking equipment, propane, or the hood system?
No. Cooking equipment, propane systems, hood suppression, engine, drivetrain, and health or DOT inspection work are all outside our scope. We handle the body, floor, walls, roof and penetrations, serving windows, structure, equipment and generator mounting, twelve volt and shore power, and graphics, in-shop at Yorba Linda. Clearances around propane lines are planned before any hot work begins, and we coordinate with your equipment provider.
Can you rewrap the truck while it is in for body work?
Yes, and it is the efficient time to do it because the surface prep overlaps with the refinish work. Full wrap, partial wrap, decal removal, and graphics reproduction are all in-house. On a truck whose appearance is its storefront, doing the wrap after a repair rather than during it means a second downtime window you do not need.
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Bring your food trucks to the shop in Yorba Linda.